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Assembly Line

Description

This use case consists in an assembly line that produces self-closing concealed cabinet hinges. The assembly line includes 19 workstations, each performing specific tasks (e.g., pick and place, screw tightening, riveting) to assemble the components of the self-closing concealed cabinet hinge. These components are shown in Figure 1 and listed in Table 1. The sequence of operations is detailed in Table 2, indicating the input components and the workstation responsible for each operation. Work-in-progress hinges are moved along the line on a pallet.

Figure 1: Hinge components

Component ID Label
Wing 1
WingScrew 2
Clip 3
Pin1-1 4
Connector1 5
Spring 6
Pin1-2 7
Connector2 8
Pin1-3 9
Box 10
Hook 11

Table 1: Hinge components with label

Operation ID Operation type Input Component Station ID Description
1 pick&place Wing PPW1 Wing is picked from the upstream buffer and placed on the rotating table.
2 tightening WingScrew T1 WingScrew is aligned to the corresponding hole on the Wing and screwed.
3 pick&place   PPH1 The wip hinge is taken from the rotating table and placed on a conveyor.
4 pick&place   RPP1 A robot of workstation RPP1 picks the wip hinge from a conveyor and places it on a pallet.
5 pick&place Clip PP1 Clip is assembled on Wing, hooking to the WingScrew.
6 pin insertion Pin1-1 PI1 Pin1-1 is inserted to fix Clip on Wing.
7 riveting   R1 Pin1-1 is riveted.
8 pick&place Connector1 PP2 Connector1 is assembled on Wing.
9 pick&place Spring PP3 Spring is assembled on Wing.
10 pin insertion Pin1-2 PI2 Pin1-2 is inserted to fix Connector1 and Spring on Wing.
11 riveting   R2 Pin1-2 is riveted.
12 pick&place Connector2 PP4 Connector2 is assembled on Wing.
13 pin insertion Pin1-3 PI3 Pin1-3 is inserted to fix Connector2 on Wing.
14 riveting   R3 Pin1-3 is riveted.
15 pick&place Box PP5 Box is assembled on Wing.
16 pin insertion Hook PI4 Hook is inserted to fix Box on Wing.
17 riveting   R4 Hook is riveted.
18 inspection   C1 The finished hinge is visually inspected by a camera.
19 pick&place   CB1 The finished hinge is picked from the pallet and placed in a box.

Table 2: Operations and workstations

More details about the use case can be found here.

Digital Model

The scene configuration and the 3D models (Figures 2-8) of the use case are available online. The assembly line can be visualized using VEB.js tool (Figures 9 and 10).

Figure 2: Hinge.

Figure 3: Pallet.

Figure 4: Pin insertion station.

Figure 5: Riveting station.

Figure 6: Inspection camera station

Figure 7: UR pick and place station

Figure 8: Conveyor

Figure 9: Assembly line (upstream part)

Figure 10: Assembly line (downstream part)